Propellant charge modules at Rheinmetall AG’s Nitrochemie Aschau factory in Aschau am Inn, Germany, on March 5.

Propellant charge modules at Rheinmetall AG’s Nitrochemie Aschau factory in Aschau am Inn, Germany, on March 5.

Photographer: Laura Alviz/Bloomberg
Europe

Europe Is Short of Gunpowder and TNT When It Needs Them Most

Ammunition manufacturers are working to secure supplies of chemicals and cotton as they prepare for a massive increase in demand for explosives and propellants.

The last stages of gunpowder manufacture at Nitrochemie Aschau look a bit like making pasta. A mass of fibers is squeezed through rollers until it is flat and gelatinous, which is then coiled tightly by hand and fed through a press that squeezes it into a thick cord. Finally, it is passed through a matrix that cuts it into pellets, each measured to within a hundredth of a millimeter.

It is a surprisingly manual process. “You cannot simply put large amounts of explosive materials onto a conveyor belt, no one would want that,” said Oliver Becker, senior vice president of operations at the site, which sprawls across 90 hectares of Bavarian countryside near Munich.