How Cracks in Jet Engines Elude Exams, With Deadly Results

  • Blade that failed over Denver had 3,000 trips since inspection
  • Tests sometimes faulty and humans may miss signs of flaws
WATCH: The FAA issued new inspection requirements to ensure Pratt & Whitney engines like the one that broke apart over Denver are safe.Source: Bloomberg)
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As regulators around the world order urgent inspections of certain Boeing Co. 777 engines after one failed dramatically over suburban Denver last Saturday, they must also wrestle with a decades-old quandary:

The complex technology necessary to find cracks buried within metal parts can produce notoriously inconsistent results.