Pratt & Whitney Cuts Jet-Engine Delivery Goal as Output Lags

  • Company to hand over about 150 units, down from planned 200
  • Complex fan blades, other parts taking too long to produce

Pratt & Whitney cut the 2016 target for deliveries of its new jet engine as the company grapples with production issues that have marred the turbine’s rollout.

The engine maker will hand over about 150 units this year, down from the 200 it previously expected, according to Greg Hayes, chief executive officer of Pratt parent United Technologies Corp. The company is working with airlines and plane manufacturers to adjust the schedule, he said.

“Nobody’s happy,” Hayes said in a presentation at a conference in Dana Point, California, on Friday. “The airlines aren’t happy they’re not getting the engines. We’re not happy we’re not delivering.”

United Technologies fell 2.5 percent to $100.10 at the close in New York, the sharpest drop in the Dow Jones Industrial Average. That reduced the stock’s year-to-date gain to 4.2 percent, compared with a 4.7 percent gain in the Standard & Poor’s 500 Index.

Bombardier Inc. last week slashed the delivery forecast for its new C Series aircraft and blamed delays in receiving engines from Pratt. The issue was another in a series of setbacks for the engine maker over the past year, including a cooling problem inside the turbine that could affect startup times. Pratt has developed fixes for the issue.

Critical Product

The new geared turbofan engine is critical to the future of Farmington, Connecticut-based United Technologies, which also makes Otis elevators and Carrier air conditioners. Pratt invested $10 billion over the past two decades to develop the engine, which promises dramatic cuts in fuel use, emissions and noise over previous-generation models.

Pratt is looking to challenge General Electric Co. in the global market to power narrow-body aircraft, and the two compete as options on the A320neo by Airbus Group SE. The geared turbofan is offered on several other aircraft platforms, including the C Series and Embraer SA’s newest E-jets.

Despite the early stumbles, Pratt has won orders for about 8,200 units. The company plans to deliver 350 to 400 geared turbofan engines next year as it increases production rates to keep up with the demand, Hayes said.

“This is an unprecedented ramp” in production, he said. “We’ve just got to execute.”

On Friday, Pratt President Bob Leduc said the company could hire as many as 25,000 workers in the next decade, according to a spokesman.

800 Parts

The engine has about 800 parts, and difficulties with about five of those are causing problems that have slowed down production, Hayes said. In particular, the fan blades now take about 60 days to produce because of the complex technology, but that should take about 30 days, he said.

“We’re still struggling to come down the learning curve,” he said.

United Technologies stuck with its long-term forecast for Pratt, which the company said would increase organic sales more than 10 percent annually through 2020. Pratt earnings won’t increase next year, Hayes said.

Engines typically generate most of their profit over the long term, in part through after-market work, making costly early deliveries “a bad news story for Pratt & Whitney financially,” Hayes said. While fewer short-term deliveries of new engines could mean less pressure on profit margins this year, that will likely be offset by payments to airlines over the late handovers, he said.

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