Skip to content
Business

Costs of Canadian Oil Sands Projects Fell Dramatically in Recent Years; But Pipeline Constraints and other Factors Will Moderate

Costs of Canadian Oil Sands Projects Fell Dramatically in Recent Years; But Pipeline Constraints and other Factors Will Moderate

  Costs of Canadian Oil Sands Projects Fell Dramatically in Recent Years; But
  Pipeline Constraints and other Factors Will Moderate Future Production
  Growth, IHS Markit Analysis Says

Business Wire

WASHINGTON -- May 1, 2019

The cost of building and operating oil sands projects has fallen dramatically
in recent years and total oil production is expected to rise by another 1
million barrels per day (mbd) by 2030. But external factors—such as price
uncertainty caused by pipeline constraints—are contributing to a more moderate
pace of production growth than in years past, a new report by business
information provider IHS Markit (Nasdaq: INFO).

The report, entitled Four Years of Change, examines oil sands cost and
competitiveness in the years following previous IHS Markit research on the
topic. The report and previous oil sands research is available at
www.ihsmarkit.com/oilsandsdialogue.

The cost to construct a new oil sands project is anywhere between 25 percent
and a full one-third cheaper than in 2014, the report says. Deflation in
capital costs was a factor. But reengineering—efforts such as simplifying
project designs, building for less, and more quickly constructing and ramping
up production—has also played a major role in the reductions.

The costs associated with the operation of oil sands projects have fallen even
more dramatically. Operating costs for both oil sands mining operations with
an upgrader and steam-assisted gravity drainage (SAGD) facilities fell by more
than 40 percent on average from 2014 to 2018. Increased reliability—reducing
facility downtime and increasing throughput—was the biggest factor in the cost
savings, which went as high as 50 percent in some cases.

“It is important to note that the largest share of these cost savings are
coming from structural changes, the way projects are designed, constructed or
operated,” said Kevin Birn, vice president, IHS Markit – who heads the Oil
Sands Dialogue. “These types of savings tend to be more permanent. This means
that oil sands costs have a greater potential to remain in check should
inflationary pressures resume.”

These cost improvements have lowered the breakeven oil price for new oil sands
projects—the price of oil required for a project to cover and earn a return on
investment, the report finds. IHS Markit estimated that the lowest-cost oil
sands project (expansion of an existing SAGD facility) required a more than
$65 per barrel price for West Texas Intermediate (WTI) crude to break even in
2014. Today, the breakeven price has fallen to the mid-$40 per barrel range.
Likewise, an oil sands mining project without an upgrader required a near-$100
per barrel breakeven price in 2014 compared to around $65 per barrel in 2018.

Despite these sizeable cost reductions, the western Canadian oil market
continues to move through a period of price uncertainty due to significant
delays for advancing pipeline projects, the report says. The lack of transport
capacity forced many producers to take deep discounts for their barrels late
in 2018.

In 2018 the western Canadian heavy oil differential averaged $27 per barrel
below the WTI price—more than double what it was in 2017. Over the course of a
year the differential fluctuated wildly from $11 per barrel to more than $50
per barrel beneath WTI—the worst level in recorded history. Since then the
Alberta government has imposed an oil production cap and differentials have
generally trended in a narrower range. However, should Alberta continue a
process of loosening the production limits in the coming year the
differentials are likely to widen again, the report says.

Growth in the Canadian oil sands will continue, albeit at a slower pace, the
report says. IHS Markit expects over the coming decade year-on-year oil sands
production additions will average beneath 100,000 barrels per day (b/d) per
year—down from average annual rate of 160,000 b/d or more during 2009-2018.
The reduced production outlook will nevertheless be sufficient for oil sands
to top 4 mbd by 2030, a million barrel per day increase from 2018.

“Oil sands economics have improved dramatically over a very short period,”
Birn said, “Still ongoing constraints continue to weigh on timing of future
investments and the investment and the growth outlook continues to moderate.
But growth is still anticipated.”

“Nearly one-third of growth in the IHS Markit outlook to 2030 comes simply
from the ramp up, optimization and then sustaining of existing facilities.
There is upside potential, but the key will be the ability of government and
industry to restore confidence that Canadian crude will get to market, whether
by pipe or rail.”

Four Years of Change and all other Oil Sands Dialogue research is available to
download at www.ihsmarkit.com/oilsandsdialogue.

About IHS Markit  (www.ihsmarkit.com)

IHS Markit (Nasdaq:INFO) is a world leader in critical information, analytics
and solutions for the major industries and markets that drive economies
worldwide. The company delivers next-generation information, analytics and
solutions to customers in business, finance and government, improving their
operational efficiency and providing deep insights that lead to well-informed,
confident decisions. IHS Markit has more than 50,000 business and government
customers, including 80 percent of the Fortune Global 500 and the world’s
leading financial institutions.

IHS Markit is a registered trademark of IHS Markit Ltd. and/or its affiliates.
All other company and product names may be trademarks of their respective
owners © 2019 IHS Markit Ltd. All rights reserved.

View source version on businesswire.com:
https://www.businesswire.com/news/home/20190501005040/en/

Contact:

News Media:
Jeff Marn
IHS Markit
+1 202 463 8213
Jeff.marn@ihsmarkit.com

Press Team
+1 303 858 6417
press@ihsmarkit.com